MotorProtect.c 18 KB

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  1. /**
  2. * @copyright None
  3. * @file MotorProtect.c
  4. * @author Comment Vivre
  5. * @date 2024-08-26
  6. * @brief None
  7. */
  8. #include <FU68xx_5.h>
  9. #include <Myproject.h>
  10. FaultStateType data mcFaultSource; ///< 故障类型
  11. FaultVarible xdata fault; ///< 故障检测相关结构体变量
  12. FaultRecoverTypedef xdata Restart; ///< 故障恢复重启控制相关结构体变量
  13. /**
  14. @brief 过温检测
  15. @date 2022-07-14
  16. */
  17. void Fault_Temperature(void)
  18. {
  19. if (mcFaultSource == FaultNoSource)
  20. {
  21. if (mcFocCtrl.NTCValue <= OVER_Temperature) // 过温保护
  22. {
  23. if (fault.Temperature.DetecCnt < TemperatureProtectTime)
  24. {
  25. fault.Temperature.DetecCnt++;
  26. }
  27. else
  28. {
  29. fault.Temperature.DetecCnt = 0;
  30. mcFaultSource = FaultNtcOTErr;
  31. }
  32. }
  33. else
  34. {
  35. fault.Temperature.DetecCnt = 0;
  36. }
  37. }
  38. }
  39. /**
  40. @brief 过欠压检测
  41. @date 2022-07-14
  42. */
  43. void Fault_Voltage(void)
  44. {
  45. if (fault.Voltage.DectDealyCnt < 100)
  46. {
  47. fault.Voltage.DectDealyCnt++;
  48. }
  49. else
  50. {
  51. if (mcFaultSource == FaultNoSource)
  52. {
  53. // 过压检测
  54. if (mcFocCtrl.mcDcbusFlt > OVER_VOLTAGE_PROTECT)
  55. {
  56. fault.Voltage.OverVoltDetecCnt += 1;
  57. if (fault.Voltage.OverVoltDetecCnt >= 100)
  58. {
  59. fault.Voltage.OverVoltDetecCnt = 0;
  60. mcFaultSource = FaultOverVoltageDC;
  61. }
  62. }
  63. else if (fault.Voltage.OverVoltDetecCnt > 0)
  64. { fault.Voltage.OverVoltDetecCnt--; }
  65. if (mcFocCtrl.mcDcbusFlt < UNDER_VOLTAGE_PROTECT)
  66. {
  67. fault.Voltage.UnderVoltDetecCnt += 1;
  68. if (fault.Voltage.UnderVoltDetecCnt >= 20)
  69. { VoltageComp.Undervoltage_flag = 1; }
  70. if (fault.Voltage.UnderVoltDetecCnt >= 60)
  71. {
  72. fault.Voltage.UnderVoltDetecCnt = 0;
  73. mcFaultSource = FaultUnderVoltageDC;
  74. fault.Voltage.VoltDetecBraketCount = 500;
  75. fault.Voltage.VoltDetecBraketDuty = 0.05 * DRV_ARR;
  76. fault.Voltage.FlagBrakeInit = 1;
  77. }
  78. }
  79. else if (fault.Voltage.UnderVoltDetecCnt)
  80. { fault.Voltage.UnderVoltDetecCnt--; }
  81. }
  82. }
  83. }
  84. /**
  85. * @brief 欠压处理
  86. * @brief 刹车处理
  87. * @date 2022-07-14
  88. */
  89. void UnderProcess(void)
  90. {
  91. if (mcFaultSource == FaultUnderVoltageDC)
  92. {
  93. // 过欠压停机刹车功能
  94. if (fault.Voltage.VoltDetecBraketCount > 0)
  95. {
  96. DRV_DR = fault.Voltage.VoltDetecBraketDuty; // 下桥臂10% duty
  97. if (fault.Voltage.FlagBrakeInit == 1)
  98. {
  99. fault.Voltage.FlagBrakeInit = 2;
  100. // DRV_CMR &= 0xFFC0;
  101. ClrBit(DRV_CR, OCS); // OCS = 0, PWM来源DRV_COMR
  102. DRV_CMR = 0x0015; // UVW相下桥输出
  103. SetBit(DRV_CR, DRVEN); // DRV计数器使能,0-禁止,1-使能
  104. MOE = 1;
  105. DRV_DR = 0.05 * DRV_ARR;
  106. }
  107. }
  108. else
  109. {
  110. fault.Voltage.FlagBrakeInit = 0;
  111. MOE = 0;
  112. DRV_OUT = 0x00;
  113. }
  114. }
  115. }
  116. /**
  117. @brief 软件过流检测
  118. @date 2022-08-09
  119. */
  120. void Fault_OverCurrent(void)
  121. {
  122. if (mcFaultSource == FaultNoSource)
  123. {
  124. if (mcState == mcStart || mcState == mcAlign || mcState == mcRun || mcState == mcStop)
  125. {
  126. fault.Current.Is = mcFocCtrl.Is;
  127. if (fault.Current.Is >= SW_OC_CurrentVal)
  128. {
  129. if (fault.Current.SWOC_DectTimeCnt < SW_OC_DectTime)
  130. { fault.Current.SWOC_DectTimeCnt++; }
  131. else
  132. {
  133. fault.Current.SWOC_DectTimeCnt = 0;
  134. mcFaultSource = FaultSoftOVCurrent;
  135. }
  136. }
  137. else
  138. { fault.Current.SWOC_DectTimeCnt = 0; }
  139. }
  140. }
  141. }
  142. /**
  143. @brief 堵转检测
  144. @date 2022-07-14
  145. */
  146. void Fault_Stall(void)
  147. {
  148. if (mcState == mcRun)
  149. {
  150. fault.Stall.EsValue = mcFocCtrl.EMFsquare;
  151. if (fault.Stall.DectDealyCnt < 3000)
  152. { fault.Stall.DectDealyCnt++; }
  153. else
  154. {
  155. /* ****** 1 ****** */
  156. if ((fault.Stall.EsValue < EsThresholdValueL))
  157. {
  158. fault.Stall.EsDectCnt++;
  159. if (fault.Stall.EsDectCnt >= 75)
  160. {
  161. fault.Stall.EsDectCnt = 0;
  162. mcFaultSource = FaultStall;
  163. fault.Stall.Type = 11;
  164. }
  165. }
  166. else if ((fault.Stall.EsValue < EsThresholdValueH) && (mcFocCtrl.SpeedFlt > EsThresholdSpeed))
  167. {
  168. fault.Stall.EsDectCnt++;
  169. if (fault.Stall.EsDectCnt >= 60)
  170. {
  171. fault.Stall.EsDectCnt = 0;
  172. mcFaultSource = FaultStall;
  173. fault.Stall.Type = 12;
  174. }
  175. }
  176. else if (fault.Stall.EsDectCnt > 0)
  177. { fault.Stall.EsDectCnt--; }
  178. /* ****** 2 ****** */
  179. if (mcFocCtrl.SpeedFlt < STALL_SPEED_MIN || mcFocCtrl.SpeedFlt > STALL_SPEED_MAX)
  180. {
  181. fault.Stall.SpeedMinCnt++;
  182. if (fault.Stall.SpeedMinCnt >= 75)
  183. {
  184. fault.Stall.SpeedMinCnt = 0;
  185. mcFaultSource = FaultStall;
  186. fault.Stall.Type = 21;
  187. }
  188. }
  189. else if (fault.Stall.SpeedMinCnt > 0)
  190. { fault.Stall.SpeedMinCnt--; }
  191. }
  192. /* ****** 3 ****** */
  193. if (mcFocCtrl.CtrlMode == 0)
  194. {
  195. fault.Stall.Mode0DectCnt++;
  196. if (fault.Stall.Mode0DectCnt >= 6000)
  197. {
  198. fault.Stall.Mode0DectCnt = 0;
  199. mcFaultSource = FaultStall;
  200. fault.Stall.Type = 31;
  201. }
  202. }
  203. else
  204. { fault.Stall.Mode0DectCnt = 0; }
  205. }
  206. }
  207. /**
  208. @brief 缺相检测
  209. @date 2022-07-14
  210. */
  211. void Fault_PhaseLoss(void)
  212. {
  213. if (mcState == mcRun)
  214. {
  215. if (fault.PhaseLoss.DectDealyCnt < LP_DectDealyTIME)
  216. { fault.PhaseLoss.DectDealyCnt++; }
  217. else
  218. {
  219. if (fault.PhaseLoss.DectCycleCnt < LP_DectCycleTIME)
  220. {
  221. fault.PhaseLoss.Max_ia = FOC__IAMAX;
  222. fault.PhaseLoss.Max_ib = FOC__IBMAX;
  223. fault.PhaseLoss.Max_ic = FOC__ICMAX;
  224. fault.PhaseLoss.DectCycleCnt++;
  225. }
  226. else
  227. {
  228. fault.PhaseLoss.DectCycleCnt = 0;
  229. if (((fault.PhaseLoss.Max_ia > (fault.PhaseLoss.Max_ib * 3)) || (fault.PhaseLoss.Max_ia > (fault.PhaseLoss.Max_ic * 3))) && (fault.PhaseLoss.Max_ia > LP_NoLoadCurrentValue))
  230. {
  231. fault.PhaseLoss.ALossCnt++;
  232. }
  233. else
  234. {
  235. if (fault.PhaseLoss.ALossCnt > 0)
  236. {
  237. fault.PhaseLoss.ALossCnt--;
  238. }
  239. }
  240. if (((fault.PhaseLoss.Max_ib > (fault.PhaseLoss.Max_ia * 3)) || (fault.PhaseLoss.Max_ib > (fault.PhaseLoss.Max_ic * 3))) && (fault.PhaseLoss.Max_ib > LP_NoLoadCurrentValue))
  241. {
  242. fault.PhaseLoss.BLossCnt++;
  243. }
  244. else
  245. {
  246. if (fault.PhaseLoss.BLossCnt > 0)
  247. {
  248. fault.PhaseLoss.BLossCnt--;
  249. }
  250. }
  251. if (((fault.PhaseLoss.Max_ic > (fault.PhaseLoss.Max_ia * 3)) || (fault.PhaseLoss.Max_ic > (fault.PhaseLoss.Max_ib * 3))) && (fault.PhaseLoss.Max_ic > LP_NoLoadCurrentValue))
  252. {
  253. fault.PhaseLoss.CLossCnt++;
  254. }
  255. else
  256. {
  257. if (fault.PhaseLoss.CLossCnt > 0)
  258. {
  259. fault.PhaseLoss.CLossCnt--;
  260. }
  261. }
  262. fault.PhaseLoss.Max_ia = 0;
  263. fault.PhaseLoss.Max_ib = 0;
  264. fault.PhaseLoss.Max_ic = 0;
  265. SetBit(FOC_CR2, ICLR);
  266. if ((fault.PhaseLoss.ALossCnt > 10) || (fault.PhaseLoss.BLossCnt > 10) || (fault.PhaseLoss.CLossCnt > 10))
  267. {
  268. mcFaultSource = FaultPhaseLost;
  269. }
  270. }
  271. }
  272. }
  273. }
  274. /**
  275. * @brief 功率保护函数
  276. * @date 2022-07-14
  277. */
  278. void Fault_Power(void)
  279. {
  280. if (mcFaultSource == FaultNoSource) // 程序无其他保护下
  281. {
  282. if ((mcFocCtrl.Power > OverPowerValue) && (mcState == mcRun)) // 功率大于保护值时计数,超过20次,判断为过载保护,关闭输出;反之,计数器慢慢减
  283. {
  284. fault.Power.OverPowerDetecCnt++;
  285. if (fault.Power.OverPowerDetecCnt > 150)
  286. {
  287. fault.Power.OverPowerDetecCnt = 0;
  288. mcFaultSource = FaultOverPowerErr;
  289. }
  290. }
  291. else
  292. {
  293. if (fault.Power.OverPowerDetecCnt > 0)
  294. {
  295. fault.Power.OverPowerDetecCnt--;
  296. }
  297. }
  298. }
  299. }
  300. /* -------------------------------------------------------------------------------------------------
  301. Function Name : Fault_Recovery
  302. Description : 故障恢复,条件满足只清除故障码,状态跳转由状态机执行
  303. Date : 2022-07-01
  304. Parameter : None
  305. ------------------------------------------------------------------------------------------------- */
  306. static void Fault_Recovery(void)
  307. {
  308. if (mcState == mcFault)
  309. {
  310. #if (OV_RecoveryTimes) /* DC电压保护恢复 */
  311. {
  312. if (mcFaultSource == FaultUnderVoltageDC || mcFaultSource == FaultOverVoltageDC)
  313. {
  314. if ((mcFocCtrl.mcDcbusFlt > UNDER_VOLTAGE_RECOVER) && (mcFocCtrl.mcDcbusFlt < OVER_VOLTAGE_RECOVER))
  315. {
  316. if (fault.Voltage.FlagBrakeInit == 0)
  317. {
  318. Restart.DC_DelayTcnt++;
  319. }
  320. else
  321. {
  322. Restart.DC_DelayTcnt = 0;
  323. }
  324. if (Restart.DC_DelayTcnt > OV_RecoveryDelayTime)
  325. {
  326. Restart.DC_DelayTcnt = 0;
  327. mcFaultSource = FaultNoSource;
  328. }
  329. if (Restart.DC_DelayTcnt > 40)
  330. { VoltageComp.Undervoltage_flag = 0; }
  331. }
  332. else
  333. { Restart.DC_DelayTcnt = 0; }
  334. if (mcFaultSource == FaultUnderVoltageDC)
  335. {
  336. if (fault.Voltage.VoltDetecBraketCount > 0)
  337. {
  338. fault.Voltage.VoltDetecBraketCount--;
  339. }
  340. if (fault.Voltage.VoltDetecBraketDuty < DRV_ARR + 4)
  341. {
  342. fault.Voltage.VoltDetecBraketDuty += 20;
  343. }
  344. }
  345. }
  346. }
  347. #endif
  348. #if (OT_RecoveryTimes)
  349. /* 过温保护恢复 */
  350. if (mcFaultSource == FaultNtcOTErr)
  351. {
  352. if (mcFocCtrl.NTCValue >= UNDER_Temperature)
  353. {
  354. if (Restart.OT_Times <= OT_RecoveryTimes)
  355. {
  356. if (Restart.OT_DelayTcnt < OT_RecoveryDelayTime)
  357. {
  358. Restart.OT_DelayTcnt++;
  359. }
  360. else
  361. {
  362. Restart.OT_Times++;
  363. Restart.OT_DelayTcnt = 0;
  364. mcFaultSource = FaultNoSource;
  365. }
  366. }
  367. }
  368. }
  369. #endif
  370. #if (LP_RecoveryTimes)
  371. /* 缺相保护恢复 */
  372. if (mcFaultSource == FaultPhaseLost)
  373. {
  374. if (Restart.LP_Times < LP_RecoveryTimes)
  375. {
  376. if (Restart.LP_DelayTcnt < LP_RecoveryDelayTime)
  377. {
  378. Restart.LP_DelayTcnt++;
  379. }
  380. else
  381. {
  382. Restart.LP_Times++;
  383. Restart.LP_DelayTcnt = 0;
  384. mcFaultSource = FaultNoSource;
  385. }
  386. }
  387. }
  388. #endif
  389. #if (Stall_RecoveryTimes)
  390. /* 堵转保护恢复 */
  391. if (mcFaultSource == FaultStall)
  392. {
  393. if (Restart.Stall_Times < Stall_RecoveryTimes)
  394. {
  395. if (Restart.Stall_DealyTcnt < Stall_RecoveryDelayTime)
  396. {
  397. Restart.Stall_DealyTcnt++;
  398. }
  399. else
  400. {
  401. Restart.Stall_Times++;
  402. Restart.Stall_DealyTcnt = 0;
  403. mcFaultSource = FaultNoSource;
  404. }
  405. }
  406. }
  407. #endif
  408. #if (OC_RecoveryTimes)
  409. /* 软件过流恢复 */
  410. if (mcFaultSource == FaultSoftOVCurrent || mcFaultSource == FaultHardOVCurrent)
  411. {
  412. if (Restart.SWOC_Times < OC_RecoveryTimes)
  413. {
  414. if (Restart.SWOC_DelayTcnt < OC_RecoveryDelayTime)
  415. {
  416. Restart.SWOC_DelayTcnt++;
  417. }
  418. else
  419. {
  420. Restart.SWOC_Times++;
  421. Restart.SWOC_DelayTcnt = 0;
  422. mcFaultSource = FaultNoSource;
  423. }
  424. }
  425. }
  426. #endif
  427. #if (OP_RecoveryTimes) // 功率保护恢复使能
  428. {
  429. if (mcFaultSource == FaultOverPowerErr)
  430. {
  431. if (Restart.OverPower_Times < OP_RecoveryTimes)
  432. {
  433. if (Restart.OverPower_DealyTcnt < OP_RecoveryDelayTime)
  434. {
  435. Restart.OverPower_DealyTcnt++;
  436. }
  437. else
  438. {
  439. Restart.OverPower_Times++;
  440. Restart.OverPower_DealyTcnt = 0;
  441. mcFaultSource = FaultNoSource;
  442. }
  443. }
  444. }
  445. }
  446. #endif
  447. }
  448. }
  449. /**
  450. @brief 偏置电压检测
  451. */
  452. void Fault_GetCurrentOffset(void)
  453. {
  454. if (mcCurOffset.OffsetFlag == 1)
  455. {
  456. #if (VHALF_EN == Enable) // 有加VHALF偏置,理论值为16383
  457. {
  458. #if (Shunt_Resistor_Mode == Single_Resistor) // 单电阻模式
  459. {
  460. if ((mcCurOffset.Iw_busOffset < GetCurrentOffsetValueLow) || (mcCurOffset.Iw_busOffset > GetCurrentOffsetValueHigh))
  461. {
  462. mcFaultSource = FaultGetOffset;
  463. }
  464. }
  465. #elif (Shunt_Resistor_Mode == Double_Resistor) // 双电阻模式
  466. {
  467. if ((mcCurOffset.IuOffset < GetCurrentOffsetValueLow) || (mcCurOffset.IuOffset > GetCurrentOffsetValueHigh) || (mcCurOffset.IvOffset < GetCurrentOffsetValueLow) || (mcCurOffset.IvOffset > GetCurrentOffsetValueHigh))
  468. {
  469. mcFaultSource = FaultGetOffset;
  470. }
  471. }
  472. #elif (Shunt_Resistor_Mode == Three_Resistor) // 三电阻模式
  473. {
  474. if ((mcCurOffset.IuOffset < GetCurrentOffsetValueLow) || (mcCurOffset.IuOffset > GetCurrentOffsetValueHigh) || (mcCurOffset.IvOffset < GetCurrentOffsetValueLow) || (mcCurOffset.IvOffset > GetCurrentOffsetValueHigh) || (mcCurOffset.Iw_busOffset < GetCurrentOffsetValueLow) || (mcCurOffset.Iw_busOffset > GetCurrentOffsetValueHigh))
  475. {
  476. mcFaultSource = FaultGetOffset;
  477. }
  478. }
  479. #endif
  480. }
  481. #else // 没加VHALF偏置,理论值在0
  482. {
  483. #if (Shunt_Resistor_Mode == Single_Resistor) // 单电阻模式
  484. {
  485. if (mcCurOffset.Iw_busOffset > GetCurrentOffsetValue)
  486. {
  487. mcFaultSource = FaultGetOffset;
  488. }
  489. }
  490. #elif (Shunt_Resistor_Mode == Double_Resistor) // 双电阻模式
  491. {
  492. if ((mcCurOffset.IuOffset > GetCurrentOffsetValue) || (mcCurOffset.IvOffset > GetCurrentOffsetValue))
  493. {
  494. mcFaultSource = FaultGetOffset;
  495. }
  496. }
  497. #elif (Shunt_Resistor_Mode == Three_Resistor) // 三电阻模式
  498. {
  499. if ((mcCurOffset.IuOffset > GetCurrentOffsetValue) || (mcCurOffset.IvOffset > GetCurrentOffsetValue) || (mcCurOffset.Iw_busOffset > GetCurrentOffsetValue))
  500. {
  501. mcFaultSource = FaultGetOffset;
  502. }
  503. }
  504. #endif
  505. }
  506. #endif
  507. }
  508. }
  509. /* -------------------------------------------------------------------------------------------------
  510. Function Name : Fault_Detection
  511. Description : 故障检测与保护,扫描周期默认为1ms
  512. 所有故障发送只进行 故障码 赋值
  513. 禁止在状态机以外地方进行状态跳转
  514. Date : 2022-07-01
  515. Parameter : None
  516. ------------------------------------------------------------------------------------------------- */
  517. void Fault_Detection(void)
  518. {
  519. #if (OC_SW_ProtectEn == 1)
  520. {
  521. Fault_OverCurrent();
  522. }
  523. #endif
  524. #if (OT_ProtectEn == 1)
  525. {
  526. Fault_Temperature();
  527. }
  528. #endif
  529. #if (OV_ProtectEn == 1)
  530. {
  531. Fault_Voltage();
  532. }
  533. #endif
  534. #if (Stall_ProtectEn == 1)
  535. {
  536. Fault_Stall();
  537. }
  538. #endif
  539. #if (LP_ProtectEn == 1)
  540. {
  541. Fault_PhaseLoss();
  542. }
  543. #endif
  544. #if (OP_ProtectEn == 1) // 功率保护使能
  545. {
  546. Fault_Power();
  547. }
  548. #endif
  549. Fault_Recovery();
  550. }